MSF MAX
Introducing the MSF Max series, the ultimate solution for laser cutting large-scale applications. This 3D high-speed cutting machine is designed to deliver precise processing, including efficient bevel cutting, of large-sized shipbuilding components. With its impressive production versatility, the MSF Max offers 2D cutting, bevel cutting up to 45°, drilling up to 30mm in diameter, tapping up to M20, countersinking, and marking capabilities.
The machine’s mobile safety cabin provides a work area of up to 50 meters long and 6 meters wide. Its mobility enables cutting in one zone while simultaneously loading and unloading outside the cutting zone, resulting in minimal idle times. The patented auto-calibration system, ACTG®, guarantees long-term accuracy of the bevel cutting process. In the MSF Max, the ACTG® station is efficiently integrated into the gantry, accelerating the calibration process. Get your hands on the MSF Max series for unparalleled laser cutting performance in large-scale applications.
Features
Control
Handles even the most complex cutting tasks – the iMSNC® machine control
iMSNC® from MicroStep is one of the most advanced control systems for CNC cutting machines. It was developed to easily, reliably, and efficiently turn cutting plans into finished parts with the help of a clear and modern user interface.
Heavy-duty fiber laser cutting machine
The MSF Max, with its maximum work length of up to 50,000 mm and width of up to 6,000 mm, is an excellent laser cutting solution for large-scale applications. The fiberlaser cutting machine developed originally for the shipbuilding industry is designed for reliable and precise processing of large components. The design makes the MSF Max a heavyduty fiber laser cutting machine for complex and extraordinary cutting tasks.
Laser bevel head for bevel cuts up to 45°
- Simple V- and X-bevels as well as complex Y- or K-bevels up to 45° with micro joints
- Clean and efficient weld edge preparation up to 45°
- Additional Beveling Process (ABP) – simple and reliable subsequent weld edge preparation via a laser scanning process
- Easy programming thanks to intuitive software solution
- Non-contact distance control for consistent nozzle distances and optimum cutting quality
High economic efficiency
- 2/3 lower power consumption and higher cutting speeds (compared to CO2 laser of the same power)
- The complete machine is nearly maintenance-free
- No laser gases necessary
- Extremely small footprint
- No warm-up time, after switching on immediately ready to work
Fully automatic drilling up to Ø 30 mm and tapping up to M20
- Fully automatic drilling solution for the MSF Max machine
- Drilling up to Ø 30 mm, tapping up to M20 and countersinking
- Automatic tool exchange with a tool magazine for up to 8 tools mounted on the gantry
- Auto-calibration of drill bits (ACDB) feature
- Pneumatic retainer close to the drill tool ensures accuracy of the drilling process
Calibration station with ACTG® unit integrated into the gantry
In case MSF Max is equipped with a laser bevel head, the system comes with the ACTG® unit and auto-calibration feature by default. Unlike in other MicroStep machines, the unit is integrated directly into the gantry in a combined calibration station that is ejected during the calibration process. The station contains also a pad for calibration of the capacitive height sensor in the cutting head and a nozzle cleaning system consisting of a camera and a wiping brush.
Mobile safety cabin
In conventional laser cutting machines, the entire machine is enclosed in a fixed housing. By contrast, the MSF Max, to accommodate its unconventional work areas, uses a mobile safety cabin shielding the fiber laser technology during the cutting process. The mobile cabin moves on its own guidelines and can reach the entire work area of the machine. This enables safe operation along with easy control of the machine.
Best mechanical engineering components from renowned manufacturers
Convincing cutting quality can only be achieved by using high-quality components – that is why we use linear guides on all axes, high-precision drives on both sides, annealed solid steel portals and without exception renowned suppliers. These include FESTO, IGUS, THK, BOSCH REXROTH, LAPP and many more.
High-quality components
MicroStep uses laser sources from IPG Photonics, the leading manufacturer of high-power fiber laser systems. Sources with a power of up to 10 kW are available with the MSF Max. High cutting speeds and long-lasting operation are ensured by the automatic laser cutting head BIMO-FSC MZ from the German manufacturer HighYAG.
Extremely high reliability even in three-shift production
MicroStep systems are designed for a long machine life – sometimes even under tough environmental conditions. The resulting extremely high reliability is also supported by a very well structured service. As a result, this enables stable production processes in manufacturing.
Ergonomic and uncomplicated: The iMSNC® control system
Apart from the externally positioned control console with ergonomic 24″ touch screen display, the system has additional control consoles on the gantry bridge. This allows the operator to easily interrupt a cutting program, move the machine manually, enter a new sheet or quickly perform a manual cut.
Intelligent solution for cross-technology work with the laser cutting system
So that you can fully concentrate on your production, our innovative software solutions help you to intuitively transform drawings and cutting plans into finished parts.
The system consists of a stand-alone control console with a 24″ TFT touchscreen monitor. If cameras are implemented in the interior, the existing touchscreen can be supplemented with an additional screen for displaying live images. In order to achieve maximum utilization and flexibility of our machines, the ergonomic control console offers you the possibility – parallel to running cutting processes – to nest new cutting programs and generate additional CNC codes. As the iMSNC® control system and all CAM software solutions come from our company, the software with its versatile modules can be individually customized for your production. Parameter databases for individual technologies enable consistently high quality under various circumstances. iMSNC® comes with multiple efficient evaluation tools for production process optimization. These provide you with the much-needed overview of current cutting orders, cutting times, cost calculations and machine utilization in day-to-day production.
Overview of important performance data:
- MMi console and 24’’ touchscreen
- Display of existing cameras in the interior via additional screen (optional)
- Efficient management of tool data
- Very short programming times
- Fast data transfer
- Flexible and easy to use
- Advanced cutting simulation for more work safety
- Convenient contextual help via pop-up bubbles
Remote Diagnostics
With iMSNC® and numerous remote maintenance modules, MicroStep offers the best foundation for fast and competent help via remote dialin. Nearly all electronic components can be evaluated and diagnosed using MicroStep’s software. Thus, in more than 90 percent of all cases, machine downtime can be remedied quickly and easily without the need of a service technician on site.
Training & expert support: Guarantee for high machine availability
To get the maximum efficiency out of your cutting system, perfectly trained operating personnel is essential. They ensure considerably higher machine availability, as they can react flexibly to constantly changing cutting tasks with their sound knowledge. Good training of your employees thus pays for itself after a short time. Therefore we offer you a customized, practice-oriented training program when purchasing a MicroStep cutting system. And of course also after the purchase, we are at your side with our first-class service & support network if required.
Technical specifications
Dimensions |
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Effective length of work area | on request |
Effective width of work area | on request |
Tools |
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Possible number of tools | 4 |
Possible cutting processes | fiber laser |
Maximum material thickness | according to laser source |
Precision |
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Traverse speed | up to 164,000 mm/min. |
Positioning speed Z axis | up to 50,000 mm/min. |
Positioning accuracy Pa | 0.07 mm according to VDI/DGQ 3441 |
Repeatability Ps | 0.03 mm according to VDI/DGQ 3441 |
X, Y axis | linear guides, driven on both sides and helical toothed racks |
Z axis | rack |
Gantry type | massive steel gantry |
Control & software |
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Control | iMSNC® |
Main control panel | ergonomic 24″ touchscreen control panel |
Operating system | Windows 11 Pro (64-bit) |
Additional operating units | portable operating unit (mounted on the main control panel) |
All specifications subject to change |