Project Description

The Original – The new MasterCut Eco

Already proven in many productions, the MasterCut Eco cutting package takes it to the next level. Even more compact, yet flexible and even more powerful due to the new 280 amp current sources. This system is available as a complete package consisting of a high quality CNC cutting machine, a power source of your choice and a powerful TEKA filter system. A concept that has been convincing over time

MicroStep_Welding

Clean and efficient welding preparation

The new bevel cutting , which is available for MasterCut Eco from 2015 , provides clean and accurate bevel cuts of up to 45°.

A standard contained automatic calibration provides a completely new quality in terms of bevel cutting . It significantly improves the precision and dimensional stability of the cutting process , makes lengthy mechanical adjustments and significantly increases the productivity of the system

MicroStep_AC_Drive

Increased agility and dynamic

Standard AC drives from Panasonic provide high performance and best driving dynamics – even in harsh environmental conditions

MicroStep_5_sizes

Now in 5 selectable formats

To adapt the MasterCut Eco cutting package to your production, we now offer you the opportunity to choose between five common attachment formats

Mastercut

Even more compact in structure

Space is precious and this is why the new MasterCut Eco has been designed as a complete stand-alone solution. This ensures that less space is required for the control panel, cabling and media supply, giving you much more room to work.

Excellent cutting quality

Better cutting quality means less secondary manual intervention – components can be further processed with much less effort, which helps save manufacturing costs.

MicroStep_Economic

Economical in operation and maintenance

Cost saving in all aspects – Modern plasma systems compared to laser at high cutting speeds offer superior cut quality at substantially lower costs.

MicroStep_47

Intuitive and easy to use

So that you can concentrate on your products, our innovative software offers solutions, intuitively implementing drawings and cutting plans into finished components.

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Highest precision

The high above average cutting quality of the MasterCut Eco is only achieved through the use of high quality components such as linear guides on all axes, annealed steel portals, backlash-free gears and double-sided drives.

MicroStep_cable

Heavy-duty CNC cutting table

Due to its massive construction material thicknesses of up to 100 mm can be easily realized.

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easySetup® mounting system

With the easySetup® erecting concept the system is installed in a short time. A special support system under the cutting table allows the system to be unloaded with a truck at the intended place of installation.

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Remote Diagnostics

Allowing you quick and easy access via an Internet connection.

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Training & Professional Support

We know that our cutting machines are the first in the production chain. Therefore, in order to guarantee the highest possible system availability, we offer a reliable support network.

Optimally adapted to your production needs…

The MasterCut Eco met with its wide range of easily equipped technologies guarantees all requirements. Starting with an inexpensive air plasma system over an oxyfuel one up to an outstanding cutting quality with fine plasma.

hypertherm-powermax-1650Hypertherm Powermax 1650

Optimal for your production. A powerful, compact air plasma power source for simple cuts of up to 20 mm (piercings) and up to 45 mm in edge starts. Your Benefits: Cost cuts – Cheap wear – Good cutting performance.

hypertherm-hpr130xdHypertherm HPR130xd

The HPR130XD delivers a high cutting quality at half the operating costs, and is available with True Hole technology. Key advantages •New HDi thin stainless steel technology •Superior cutting quality •Maximum productivity •Minimum operating costs • High reliability

hypertherm-hpr260xdHypertherm HPR260xd

Hypertherm 260 The HPR260XD offers a combination of advantages: fast cutting speeds, quick processing, quick change overs, and high reliability to maximize productivity. It is now available with True Hole technology. Key advantages •New HDi thin stainless steel technology •Superior cutting quality •Maximum productivity •Minimum operating cost •High reliability

kjellberg-cutfire-100Kjellberg CutFire 100

The CutFire 100i is a powerful but simple plasma unit that uses air as a plasma gas. It offers a wide range of applications at a low investment cost. It is comes with the latest technology and is the only air-cooled system that offers a duty cycle of 100%. This power source has been developed on the proven and highly successful HiFocus systems. The CutFire 100i is ideally suited for cutting of thin sheets in air conditioning production and switch cabinet construction. Also in metal construction and other businesses, industrial and production plants.

kjellberg-hifocus-161iKjellberg HiFocus 161i

The HiFocus 161i offers the latest technology in high-precision plasma cutting systems for cutting ranges between 0.5 mm and 50 mm. Equipped with soft-switch inverter technology, it offers a wide range of options for cutting and marking thin and medium-sized sheets. Designed for the metal construction industries, the general engineering and automotive industries and many more sectors. The HiFocus 161i can be combined with a 2D as well as a 3D CNC-controlled system.

kjellberg-hifocus-280iKjellberg HiFocus 280i

The HiFocus 280i is one of the most flexible and powerful high-precision plasma cutting units. It covers a range of 0.5 mm to 70 mm. This latest technology makes the highest marking quality and functionality possible. The HiFocus 280i is best suited for steel centres, steel producers and distributors. It can be combined with 2D or 3D CNC-controlled systems such as gas cutting machines and pipe cutting machines.

oxyfuelOxyfuel

Oxyfuel ensures efficient and angular cuts into thick materials. On a system with a plasma source, oxyfuel is the perfect addition to cutting costs in a thicker material region.

Options

Measurements

Length of the Cutting Area* – 3.000, 4.000, 6.000 mm
Width of the Cutting Area* – 1.500, 2.000 mm
The entire Cutting Area is completely workable with all tools.

Tools

Amount of Tools – 2 (1x Plasma, 1x Oxyfuel)-
Possible Cutting Processes Plasma, Oxyfuel
Max Material Thickness for Plasma – according to power source
Max Material Thickness for Oxyfuel – 100 mm

Precision

Positioning Speed – up to 40.000 mm/min.
Positioning Accuracy – according to DIN 28206 / ≤ 0,15 mm/m
X-, Y-Axis – dual driven guides via helical rack and pinion
Z-Axis – ball screw
Version of Gantry – steel gantry

Control Unit and Software

Control – iMSNC®
Main Control Panel – ergonomic 17” Touchscreen
Software Package – Windows 8.1™ 64-bit PRO
Additional Controls-  operation can be done either on the left or right side of the gantry
Given information is not guaranteed

Software

MicroStep® has its own software specifically designed for cutting

MicroStep® software solutions assist you so that you can concentrate on your production. Drawings and cutting plans are intuitively put into finished components. A part of the product range also includes automation solutions to organize your entire cutting process.

asperwin-basicAsperWin Basic

The Micro Step 2D CAM software AsperWin allows easy and intuitive creation of cutting plans for your facility.

asperwin-basicAsperWin Nesting

“AsperWin Nest” fully automatizes your cutting plans, thus achieving the optimum utilization of material. The items can be sorted and easily managed according to criteria such as material, material thickness and order numbers.

mpmproduction-managementMPM® Production Management

A powerful production management software for coordination, management and monitoring of your cutting process. From the management of cutting jobs, their automatic nesting, to cutting plans and up to detailed reports and costings.

Control

The iMSNC® machine control handles even the most complex cutting tasks

The iMSNC control from Micro Step is one of the most advanced control systems for CNC cutting machines. It was developed to simplify and to reliably and effectively implement interface cutting plans for a modern user interface.

 MicroStep iMSNC® Control Unit

Handles even the most important performances at a glance:

– 17 “Touch-screen

– Efficient management of tool data

– Very short programming times

– Fast data transfer

– Flexible and fast

– Simplified representation

– Advanced cutting simulation for greater process reliability

– Intuitive input help with animated elements

The intelligent solution for cross-technology interface

The system consists of a single control panel with a TFT touch screen monitor and a control panel with a LCD display on the portal bridge. In order to achieve maximum efficiency and flexibility for our machines, the ergonomic control panel offers the option to run current cutting processes parallel with inter leading new cutting programs and to generate more NC codes. Since the iMSNC control system and all CAM software solutions are designed by us, the software with its versatile modules can be customized individually to your production requirements. Being tuned into the technology parameters database, a consistently high cutting quality even with different conditions is enabled. In order to optimize the production process the iMSNC control comes standard with a number of efficient evaluation tools. The necessary overview of current cutting jobs, cutting time, cost calculations or machine utilization is thus made easier.